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Dorner Performance Newsletter


 

DORNER MFG. CORP.
975 Cottonwood Ave
P.O. Box 20
Hartland, WI 53029 USA

INSIDE THE USA
TEL: 800.397.8664
FAX: 800.369.2440

OUTSIDE THE USA
TEL: 262.367.7600
FAX: 262.367.5827

Home > Standard Products > 2200 Series > Flat Belt End Drive

2200 SERIES CONVEYORS: Gearmotor Mounting Packages



Gearmotor Mounting Package & Gearmotor Selection Steps


  1. Select a Gearmotor Mounting Package. For End drive conveyors, select a side, bottom, top, flush or gang drive mount (pages 23-27). If a Center Drive conveyor is being outfitted, refer to the Center Drive section pages 28 & 29. Be sure to note if it is for a 90˚ or Parallel Shaft Gearmotor.
  2. Using Belt Speed & Load Requirements, determine the required Gearmotor Type (Light, Heavy or Standard) for your application using the chart below.
  3. Find the appropriate set of Belt Speed Charts (pages 25, 26 & 28) for the Mounting Package you selected and choose between the Fixed or Variable Speed chart.
  4. Go down the first column of the Belt Speed Chart and locate the required Belt Speed for your application. If the desired belt speed is not listed, round up to the next higher speed. (Dorner offers much more than just the belt speeds listed in the tables, contact the factory for complete details)
  5. From the row containing your required Belt Speed, check to be sure that speed is available for the Mount Package you chose. (End Drive Only - Top, Bottom or Side)
  6. Use the Drive / Driven Pulley Kit combination to complete your Mounting Package Part Number
  7. Note the RPM from Gearmotor, it will be needed to select the correct Gearmotor from the Gearmotor Chart.
  8. Reference the Gearmotor Chart # to locate a compatible Gearmotor Chart on Pages 31-35. Be sure to select a Gearmotor Chart to match your Gearmotor Type (Light, Standard or Heavy) and your Mounting Package while meeting your electrical requirements.
    (Red = Parallel Shaft or Blue = 90˚)
  9. Using the RPM from Gearmotor (Step 6), locate the Part Number for your Gearmotor from the Gearmotor Table.

 

See Part Number Reference

Side Mount Package, 90˚ Gearmotor

Standard load gearmotors only

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

W = Conveyor Belt Width

 

Bottom Mount Package, 90˚ Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

W = Conveyor Belt Width
A Standard Load Flat Belt = 5.2 (132)
Standard Load Cleated Belt = 7.9 (199)
Heavy Load Flat Belt = 7.9 (199)
Heavy Load Cleated Belt = 7.9 (199)
B Standard Load Flat Belt = 14.6 (371)
Standard Load Cleated Belt = 14.6 (371)
Heavy Load Flat Belt = 15.6 (395)
Heavy Load Cleated Belt = 15.6 (395)

 

Top Mount Package, 90˚ Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width
A Standard Load = 3.8 (96)
Heavy Load = 3.4 (86)
B Standard Load = 14.6 (371)
Heavy Load = 15.6 (395)
C Standard Load = 11.1 (283)
Heavy Load = 11.8 (301)

 

90˚ Standard Load Gearmotor Location Options

Notes:

  • Position 1 recommended.
  • Vertical positions 2 & 4 may require additional stabilizing bracket
  • Consult factory for details
 View Gearmotors

 

Side Mount Package, Parallel Shaft Gearmotor

Light load gearmotors only

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width

 
A Light Load, Fixed Speed = 4.6 (117)
Light Load, Variable Speed = 6.7 (170)
Light Load CE Fixed Speed = 7.2 (183)

 

Bottom Mount Package, Parallel Shaft Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width
A Light Load Flat Belt = 6.9 (175)
Light Load Cleated Belt = 8.9 (226)
Standard Load Flat Belt = 9.2 (234)
Standard Load Cleated Belt = 9.2 (234)

B Light Load Flat Belt = 6.2 (158)
Light Load Cleated Belt = 8.3 (211)
Standard Load Flat Belt = 8.5 (216)
Standard Load Cleated Belt = 10.3 (262)
C Light Load Flat Belt = 6.7 (170)
Light Load Cleated Belt = 6.7 (170)
Standard Load Flat Belt = 10.5 (267)
Standard Load Cleated Belt = 10.5 (267)

D Light Load Flat Belt = 6.1 (155)
Light Load Cleated Belt = 5.6 (142)
Standard Load Flat Belt = 4.6 (116)
Standard Load Cleated Belt = 4.6 (116)

 

Top Mount Package, Parallel Shaft Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width
A Light Load = 8.9 (226)
Standard Load = 9.2 (234)

 

B Light Load = 3.3 (84)
Standard Load = 4.3 (110)
C Light Load = 6.7 (170)
Standard Load = 10.5 (267)

 

D Light Load = 5.6 (142)
Standard Load = 4.6 (116)

 

End Drive Mount Packages - Fixed Speed
Belt Speed RPM From
Gearmotor		 Mount Package Pulley Kit Gearmotor Chart #
F/min M/min Top &
Bottom		 Side Drive
Pulley		 Driven
Pulley		 Light
Load		 Standard
Load		 Heavy
Load
2 0.6 10 X   22 32   5  
3 0.9 10 X   28 28   5  
5 1.5 10 X   44 22   5  
6 1.8 29 X   19 32   4, 5 12, 13
10 3.0 29 X X 28 28   4, 5 12, 13
13 4.0 42 X   28 32 1    
15 4.6 42 X X 28 28 1    
15 4.6 43 X X 28 28   4 12, 13
16 4.9 29 X   44 28   4, 5 12, 13
21 6.4 42 X   32 22 1    
24 7.3 43 X   44 28   4 12, 13
29 8.8 42 X   44 22 1    
30 9.1 86 X X 28 28   4, 5 12, 13
35 10.7 100 X X 28 28 1    
48 14.6 86 X   44 28   4, 5 12, 13
55 16.8 100 X   44 28 1    
61 18.6 173 X X 28 28   4, 5 12, 13
95 29.0 173 X   44 28   4, 5 12, 13
104 31.7 173 X   48 28   4, 5 12, 13
121 36.9 345 X X 28 28   4, 5 12, 13
138 42.1 345 X   32 28   4, 5 12, 13
176 53.6 345 X   32 22   4, 5 12, 13
208 63.4 345 X   48 28   4, 5 12, 13
242 73.8 345 X   44 22   4, 5 12, 13
264 80.5 345 X   48 22   4, 5 12, 13
Gearmotor RPM at 50 Hz
5 1.5 23* X   19 32   6  
8 2.4 23* X X 28 28   6  
12 3.7 35* X X 28 28   6  
19 5.8 35* X   44 28      
21 6.4 41* X   32 22 2    
25 7.6 70* X X 28 28   6  
39 11.9 70* X   44 28   6  
49 14.9 140* X X 28 28   6  
50 15.2 144* X X 28 28 2    
77 23.5 140* X   44 28   6  
96 29.3 280* X X 28 28   6  
112 34.1 280* X   32 28   6  
143 43.6 280* X   32 22   6  
169 51.5 280* X   48 28   6  
197 60.0 280* X   44 22   6  
214 65.2 280* X   48 22   6  
268 81.7 280* X   60 22   6  
End Drive Mount Packages - Variable Speed
Belt Speed RPM From
Gearmotor		 Mount Package Pulley Kit Gearmotor Chart #
F/min M/min Top &
Bottom		 Side Drive
Pulley		 Driven
Pulley		 Light
Load		 Standard
Load		 Heavy
Load
.4-3.4 .1-1.0 14 X   22 32   10  
.6-5 .2-1.5 14 X   28 28   10  
.6-6 .2-1.8 29 X   19 32   8, 11 15, 16
1-10 .3-3.1 29 X   28 28   8, 11 15, 16
1.8-14 .5-4.5 42 X X 28 28 3 7, 10 14
1.5-15 .5-4.6 43 X   28 28   8 15, 16
2.6-22 .8-6.7 63 X X 28 28   7 14
2.8-23 .8-7 42 X   44 28 3 7 14
3.5-29 1.1-9 83 X   28 28   10  
3-30 .9-9.2 86 X   28 28   8, 11 15, 16
5.3-44 1.6-13 125 X X 28 28   7, 10 14
6-49 1.8-15 139 X X 28 28 3    
6-60 1.8-18 173 X   28 28   8, 11 15, 16
9-77 2.8-23 139 X   44 28 3    
10-88 3.2-27 250 X X 28 28   7, 10 14
10-104 3.2-32 173 X   48 28   8, 11 15, 16
12-121 3.7-37 345 X   28 28   8, 11 15, 16
17-138 5-42 250 X   44 28   7, 10 14
21-176 6.4-54 500 X X 28 28   7, 10 14
26-264 8.1-81 345 X   48 22   8, 11 15, 16
33-276 10-84 500 X   44 28   7, 10 14
RPM from CE/50 Hz gearmotors VFD drive at 63 Max. Hz. output
2.4-6 .7-1.9 23* X   19 32   9  
4.1-10 1.2-3.1 23* X X 28 28   9  
6-15 1.9-4.7 35* X X 28 28   9  
12-31 3.7-9.4 70* X X 28 28   9  
25-62 7.5-19 140* X X 28 28   9  
39-97 12-30 140* X   44 28   9  
49-124 15-38 280* X X 28 28   9  
77-195 23-59 280* X   44 28   9  
107-270 33-82 280* X   48 22   9  

 

Note: Nosebar transfers operate at maximum
77 Ft/min (23.5M/min) belt speed

Red = Parallel Shaft, Blue = 90˚

 

Flush Bottom Mount Package, Parallel Shaft Gearmotor

Standard Load

Light Load

Flush Bottom Mount Package, 90˚ Gearmotor

Standard Load

Heavy Load

 

Product Applications/Uses:

  • Wide product transfers
  • Product stops/escapements
  • Product detection
  • Lift stations
  • Sheet handling

Flush Bottom Mount Packages - Fixed Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Light
Load		 Standard
Load		 Heavy
Load
5.9 1.8 10 28 16 5
10.1 3.1 10 48 16 5
18 5.4 29 28 16 4, 5 12, 13
28 8.5 29 44 16 4, 5 12, 13
25 7.8 42 28 16 1
40 12.3 42 44 16 1
41 12.7 43 44 16 4 12, 13
55 16.9 58 44 16 5
83 25.4 86 44 16 4, 5 12, 13
106 32.3 173 28 16 4, 5 12, 13
167 50.8 173 44 16 4, 5 12, 13
212 64.6 345 28 16 4, 5 12, 13
Gearmotor RPM at 50 Hz
14 4.4 23 28 16 6
23 6.9 23 44 16 6
34 10.3 35 44 16 6
25 7.7 41 28 16 2
39 12 41 44 16 2
43 13.1 70 28 16 6
67 20.6 70 44 16 6
86 26.2 140 28 16 6
135 41.2 140 44 16 6
172 52.4 280 28 16 6
270 82.4 280 44 16 6
Flush Bottom Mount Packages - Variable Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Light
Load		 Standard
Load		 Heavy
Load
1.6 - 13 .5 - 4.1 14 44 16 10
2.8 - 28 .8 - 8.5 29 44 16 8, 11 15, 16
3.1 - 26 .9 - 7.8 42 28 16 3 7, 10 14
4.8 - 40 1.5 - 12 42 44 16 3 7, 10 14
4.2 - 42 1.3 - 13 43 44 16 8 15, 16
7 - 60 2.2 - 18 63 44 16 7 14
10 - 81 2.9 - 25 83 44 16 10
8 - 83 2.5 - 25 86 44 16 8, 11 15, 16
14 - 121 4.4 - 37 125 44 16 7, 10 14
10 - 85 3 - 26 139 28 16 3
17 - 177 5 - 50 173 44 16 8, 11 15, 16
21 - 212 6 - 65 345 28 16 8, 11 15, 16
29 - 241 9 - 74 250 44 16 7, 10 14
Gearmotor RPM at 50 Hz
7 - 18 2.2 - 5 23 28 16 9
11 - 28 3.4 - 9 23 44 16 9
17 - 43 5 - 13 35 44 16 9
34 - 85 10 - 26 70 44 16 9
43 - 108 13 - 33 140 28 16 9
68 - 170 21 - 52 140 44 16 9
86 - 216 26 - 66 280 28 16 9


Note: Nosebar transfers operate at maximum
77 Ft/min (23.5M/min) belt speed

Red = Parallel Shaft, Blue = 90˚

 



Notes:

  • Conveyors cannot be secured to bolster plate
  • Order conveyor with gang drive option separately
  • Order gearmotor separately (90˚ Standard & Heavy Load only)
  • Positions 2 & 3 recommended


Gang Drive Pulleys require
periodic greasing

 

Includes:
Motor mounting bracket, 4’ (1219mm) hex shaft, coupling, shaft guard, support block, and support block bracket.






View Part Number Reference

Common Drive Set-up


Includes mounting structure, drive shaft,
shaft guard and conveyor mounting hardware.

  • Order gearmotor & gearmotor mounting package separately
  • Consult factory with conveyor and spacing details
  • Conveyors are secured to sub-structure at fixed centerline locations

2200 Series common drive setups can be customized to your exact specifications. Just provide the conveyor widths, lengths, quantity and centerline spacing. Available with top, bottom or side mount packages for standard or heavy load gearmotors. Consult factory with details.

Gang Drive Mount Package - Fixed Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Standard
Load		 Heavy
Load
8 2.4 29 32 32 4, 5 12, 13
12 3.7 42 32 32
12 3.7 43 32 32 4 12, 13
25 7.6 86 32 32 4, 5 12, 13
29 8.8 100 32 32
49 14.9 173 32 32 4, 5 12, 13
99 30.2 345 32 32 4, 5 12, 13
Gearmotor RPM at 50 Hz
7 2.1 23 32 32 6
10 3.0 35 32 32 6
12 .3.7 41 32 32
20 6.1 70 32 32 6
40 12.2 140 32 32 6
41 12.5 144 32 32
80 24.4 280 32 32 6
Gang Drive Mount Packages - Variable Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Standard
Load		 Heavy
Load
1.4 - 12 .4 - 3.6 42 32 32 7, 10 14
2.1 - 18 .7 - 5.4 63 32 32 7 14
4.3 - 36 1.3 - 11 125 32 32 7, 10 14
4.8 - 40 1.5 - 12 139 32 32
9 -71 2.6 - 22 250 32 32 7, 10 14
17 - 143 5.2 - 43 500 32 32 7, 10 14
Gearmotor RPM at 50 Hz
3.3 - 8 1.0 - 2.6 23 32 32 9
5.0 - 13 1.5 - 3.8 35 32 32 9
10 - 25 3.0 - 7.7 70 32 32 9
20 - 50 6.1 - 15 140 32 32 9
40 -100 12.2 - 30 280 32 32 9


Note: Nosebar transfers operate at maximum
77 Ft/min (23.5M/min) belt speed

Red = Parallel Shaft, Blue = 90˚

Type 1 - Vertical Mount

Parallel Shaft Gearmotor

90° Gearmotor

Type 2 - Horizontal Mount

Parallel Shaft Gearmotor

90° Gearmotor
TYPE 2 recommended for tight spaces and allows for easy access to the drive module. * Gearmotor not included in mounting package, see page 30 for gearmotor ordering information. Note: Dimensions are represented in inches, feet, and (millimeters).


View Part Number Reference

Center Drive Mount Packages - Fixed Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Standard
Load		 Heavy
Load
2 0.6 10 22 32 5
3 0.9 10 32 32 5
6 1.8 29 19 32 4, 5 12, 13
10 3.0 29 32 32 4, 5 12, 13
15 4.6 43 32 32 4 12, 13
20 6.1 58 32 32 5
23 7.0 43 48 32 4 12, 13
30 9.1 86 32 32 4, 5 12, 13
61 18.6 173 32 32 4, 5 12, 13
91 27.7 173 48 32 4, 5 12, 13
121 36.9 345 32 32 4, 5 12, 13
154 46.9 345 28 22 4, 5 12, 13
181 55.2 345 48 28 4, 5 12, 13
208 63.4 345 48 28 4, 5 12, 13
264 80.5 345 48 22 4, 5 12, 13
Gearmotor RPM at 50 Hz
5 1.5 23 19 32 6
8 2.4 23 32 32 6
12 3.7 35 32 32 6
18 5.5 35 48 32 6
25 7.6 70 32 32 6
37 11.3 70 48 32 6
49 14.9 140 32 32 6
74 22.6 140 48 32 6
98 29.9 280 32 32 6
148 45.1 280 48 32 6
169 51.5 280 48 28 6
214 65.2 280 48 22 6
248 75.6 280 48 19 6
Center Drive Mount Packages - Variable Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Standard
Load		 Heavy
Load
.4 - 3.4 .1 - 1.0 14 22 32 10
.6 - 4.9 .2 - 1.5 14 32 32 10
.7 - 6 .2 - 1.8 29 19 32 8, 11 15, 16
1.0 - 9 .3 - 2.6 42 19 32 7, 10 14
1.2 - 10 .4 - 3.1 29 32 32 8, 11 15, 16
1.8 - 15 .5 - 4.5 42 32 32 7, 10 14
1.8 - 15 .6 - 4.6 43 32 32 8 15, 16
2.6 - 22 .8 - 6.7 63 32 32 7 14
3.5 - 29 1.1 - 9 83 32 32 10
3.6 - 30 1.1 - 9.2 86 32 32 8, 11 15, 16
5.3 - 44 1.6 - 13 125 32 32 7, 10 14
7 - 61 2.2 - 18 173 32 32 8, 11 15, 16
10 - 88 3.2- 27 250 32 32 7, 10 14
12 - 104 3.8 - 32 173 48 28 8, 11 15, 16
14 - 121 4.4 - 37 345 32 32 8, 11 15, 16
18 - 150 5.5 - 46 250 48 28 7, 10 14
21 - 176 6.4 - 54 500 32 32 7, 10 14
23 - 190 7 - 58 345 44 28 8, 11 15, 16
27 - 224 7.3 - 61 500 28 22 7, 10 14
29 - 242 9 - 74 345 44 22 8, 11 15, 16
31 - 255 9.3 - 78 500 32 22 7, 10 14
Gearmotor RPM at 50 Hz
2.4 - 6 .7 - 1.9 23 19 32 9
4.1 - 10 1.2 - 3.1 23 32 32 9
6 - 16 1.6 - 4.7 35 32 32 9
12 - 31 3.7 - 9.4 70 32 32 9
24 - 62 7.5 - 19 140 32 32 9
37 - 93 11 - 28 140 48 32 9
49 - 124 15 - 38 280 32 32 9
74 - 186 22 - 57 280 48 32 9
98 - 248 30 - 76 280 44 22 9

 

Note: Nosebar transfers operate at maximum
77 Ft/min (23.5M/min) belt speed

Red = Parallel Shaft, Blue = 90˚

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