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Dorner Performance Newsletter


 

DORNER MFG. CORP.
975 Cottonwood Ave
P.O. Box 20
Hartland, WI 53029 USA

INSIDE THE USA
TEL: 800.397.8664
FAX: 800.369.2440

OUTSIDE THE USA
TEL: 262.367.7600
FAX: 262.367.5827

Home > Standard Products > 4100 Series > Flat Belt End Drive

4100 SERIES CONVEYORS: Gearmotor Mounting Packages



Gearmotor Mounting Package & Gearmotor Selection Steps

  1. Select a Gearmotor Mounting Package. For End drive conveyors, select a side, bottom, top or gang drive mount (pages 146 - 149). If a Center Drive conveyor is being outfitted, refer to the Center Drive section pages 150 & 151. Be sure to note if it is for a 90˚ or Parallel Shaft Gearmotor.
  2. Using Belt Speed & Load Requirements, determine the required Gearmotor Type (Light, Heavy or Standard) for your application using the chart below.
  3. Find the appropriate set of Belt Speed Charts (pages 148 & 151) for the Mounting Package you selected and choose between the Fixed or Variable Speed chart.
  4. Go down the first column of the Belt Speed Chart and locate the required Belt Speed for your application. If the desired belt speed is not listed, round up to the next higher speed. (Dorner offers much more than just the belt speeds listed in the tables, contact the factory for complete details)
  5. From the row containing your required Belt Speed, check to be sure that speed is available for the Mount Package you chose. (End Drive Only - Top, Bottom or Side)
  6. Use the Drive / Driven Pulley Kit combination to complete your Mounting Package Part Number
  7. Note the RPM from Gearmotor, it will be needed to select the correct Gearmotor from the Gearmotor Chart.
  8. Reference the Gearmotor Chart # to locate a compatible Gearmotor Chart on Pages 153-157. Be sure to select a Gearmotor Chart to match your Gearmotor Type (Light, Standard or Heavy) and your Mounting Package while meeting your electrical requirements.
    (Red = Parallel Shaft or Blue = 90˚)
  9. Using the RPM from Gearmotor (Step 6), locate the Part Number for your Gearmotor from the Gearmotor Table.

Side Mount Package, 90˚ Gearmotor

Standard load gearmotors only

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

W = Conveyor Belt Width

 

Bottom Mount Package, 90˚ Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

W = Conveyor Belt Width
A Standard Load Flat Belt = 5.2 (132)
Standard Load Cleated Belt = 7.9 (199)
Heavy Load Flat Belt = 7.9 (199)
Heavy Load Cleated Belt = 7.9 (199)
B Standard Load Flat Belt = 14.6 (371)
Standard Load Cleated Belt = 14.6 (371)
Heavy Load Flat Belt = 15.6 (395)
Heavy Load Cleated Belt = 15.6 (395)

 

Top Mount Package, 90˚ Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width
A Standard Load = 3.8 (96)
Heavy Load = 3.4 (86)
B Standard Load = 14.6 (371)
Heavy Load = 15.6 (395)
C Standard Load = 11.1 (283)
Heavy Load = 11.8 (301)

 

90˚ Standard Load Gearmotor Location Options

Notes:

  • Position 1 recommended.
  • Vertical positions 2 & 4 may require additional stabilizing bracket.
  • Consult factory for details
 View Gearmotors

 

Side Mount Package, Parallel Shaft Gearmotor

Light load gearmotors only

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width

 
A Light Load, Fixed Speed = 4.6 (117)
Light Load, Variable Speed = 6.7 (170)
Light Load CE Fixed Speed = 7.2 (183)

 

Bottom Mount Package, Parallel Shaft Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width
A Light Load Flat Belt = 6.9 (175)
Light Load Cleated Belt = 8.9 (226)
Standard Load Flat Belt = 9.2 (234)
Standard Load Cleated Belt = 9.2 (234)

B Light Load Flat Belt = 6.2 (158)
Light Load Cleated Belt = 8.3 (211)
Standard Load Flat Belt = 8.5 (216)
Standard Load Cleated Belt = 10.3 (262)
C Light Load Flat Belt = 6.7 (170)
Light Load Cleated Belt = 6.7 (170)
Standard Load Flat Belt = 10.5 (267)
Standard Load Cleated Belt = 10.5 (267)

D Light Load Flat Belt = 6.1 (155)
Light Load Cleated Belt = 5.6 (142)
Standard Load Flat Belt = 4.6 (116)
Standard Load Cleated Belt = 4.6 (116)

 

Top Mount Package, Parallel Shaft Gearmotor

 

• Includes : Gearmotor mounting bracket, coupling,
coupling guard & mounting hardware

 

W = Conveyor Belt Width
A Light Load = 8.9 (226)
Standard Load = 9.2 (234)

 

B Light Load = 3.3 (84)
Standard Load = 4.3 (110)
C Light Load = 6.7 (170)
Standard Load = 10.5 (267)

 

D Light Load = 5.6 (142)
Standard Load = 4.6 (116)

 

End Drive Mount Packages - Fixed Speed
Belt Speed RPM From
Gearmotor		 Mount Package Pulley Kit Gearmotor Chart #
F/min M/min Top &
Bottom		 Side Drive
Pulley		 Driven
Pulley		 Light
Load		 Standard
Load		 Heavy
Load
2 0.6 10 X   22 32   5  
3 0.9 10 X   28 28   5  
5 1.5 10 X   44 22   5  
6 1.8 29 X   19 32   4, 5 12, 13
10 3.0 29 X X 28 28   4, 5 12, 13
13 4.0 42 X   28 32 1  
15 4.6 42 X X 28 28 1  
15 4.6 43 X X 28 28 4 12, 13
16 4.9 29 X   44 28 4, 5 12, 13
21 6.4 42 X   32 22 1  
24 7.3 43 X   44 28 4 12, 13
29 8.8 42 X   44 22 1  
30 9.1 86 X X 28 28 4, 5 12, 13
35 10.7 100 X X 28 28 1  
48 14.6 86 X   44 28 4, 5 12, 13
55 16.8 100 X   44 28 1  
61 18.6 173 X X 28 28   4, 5 12, 13
95 29.0 173 X   44 28   4, 5 12, 13
104 31.7 173 X   48 28   4, 5 12, 13
121 36.9 345 X X 28 28   4, 5 12, 13
138 42.1 345 X   32 28   4, 5 12, 13
176 53.6 345 X   32 22   4, 5 12, 13
208 63.4 345 X   48 28   4, 5 12, 13
242 73.8 345 X   44 22   4, 5 12, 13
264 80.5 345 X   48 22   4, 5 12, 13
Gearmotor RPM at 50 Hz
5 1.5 23* X   19 32   6  
8 2.4 23* X X 28 28   6  
12 3.7 35* X X 28 28   6  
19 5.8 35* X   44 28    
21 6.4 41* X   32 22 2  
25 7.6 70* X X 28 28 6  
39 11.9 70* X   44 28 6  
49 14.9 140* X X 28 28 6  
50 15.2 144* X X 28 28 2  
77 23.5 140* X   44 28   6  
96 29.3 280* X X 28 28   6  
112 34.1 280* X   32 28   6  
143 43.6 280* X   32 22   6  
169 51.5 280* X   48 28   6  
197 60.0 280* X   44 22   6  
214 65.2 280* X   48 22   6  
268 81.7 280* X   60 22   6  
End Drive Mount Packages - Variable Speed
Belt Speed RPM From
Gearmotor		 Mount Package Pulley Kit Gearmotor Chart #
F/min M/min Top &
Bottom		 Side Drive
Pulley		 Driven
Pulley		 Light
Load		 Standard
Load		 Heavy
Load
.4-3.4 .1-1.0 14 X   22 32   10  
.6-5 .2-1.5 14 X   28 28   10  
.6-6 .2-1.8 29 X   19 32   8, 11 15, 16
1-10 .3-3.1 29 X   28 28   8, 11 15, 16
1.8-14 .5-4.5 42 X X 28 28 3 7, 10 14
1.5-15 .5-4.6 43 X   28 28 8 15, 16
2.6-22 .8-6.7 63 X X 28 28 7 14
2.8-23 .8-7 42 X   44 28 3 7 14
3.5-29 1.1-9 83 X   28 28   10  
3-30 .9-9.2 86 X   28 28   8, 11 15, 16
5.3-44 1.6-13 125 X X 28 28   7, 10 14
6-49 1.8-15 139 X X 28 28 3    
6-60 1.8-18 173 X   28 28 8, 11 15, 16
9-77 2.8-23 139 X   44 28 3    
10-88 3.2-27 250 X X 28 28   7, 10 14
10-104 3.2-32 173 X   48 28   8, 11 15, 16
12-121 3.7-37 345 X   28 28   8, 11 15, 16
17-138 5-42 250 X   44 28   7, 10 14
21-176 6.4-54 500 X X 28 28   7, 10 14
26-264 8.1-81 345 X   48 22   8, 11 15, 16
33-276 10-84 500 X   44 28   7, 10 14
RPM from CE/50 Hz gearmotors VFD drive at 63 Max. Hz. output
2.4-6 .7-1.9 23* X   19 32   9  
4.1-10 1.2-3.1 23* X X 28 28   9  
6-15 1.9-4.7 35* X X 28 28   9  
12-31 3.7-9.4 70* X X 28 28   9  
25-62 7.5-19 140* X X 28 28   9  
39-97 12-30 140* X   44 28   9  
49-124 15-38 280* X X 28 28   9  
77-195 23-59 280* X   44 28   9  
107-270 33-82 280* X   48 22   9  

 

Note: Nosebar transfers operate at maximum
77 Ft/min (23.5M/min) belt speed

Red = Parallel Shaft, Blue = 90˚



Notes:

  • Conveyors cannot be secured to bolster plate
  • Order conveyor with gang drive option separately
  • Order gearmotor separately (90˚ Standard & Heavy Load only)
  • Positions 2 & 3 recommended


Gang Drive Pulleys require
periodic greasing

 

Includes:
Motor mounting bracket, 4’ (1219mm) hex shaft, coupling, shaft guard, support block, and support block bracket.

Common Drive Set-up


Includes mounting structure, drive shaft,
shaft guard and conveyor mounting hardware.

  • Order gearmotor & gearmotor mounting package separately
  • Consult factory with conveyor and spacing details
  • Conveyors are secured to sub-structure at fixed centerline locations
Common drive setups can be customized to your exact specifications. Just provide the conveyor widths, lengths, quantity and centerline spacing.
Available with top, bottom or side mount packages for standard or heavy load gearmotors. Consult factory with details.

Gang Drive Mount Package - Fixed Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Standard
Load		 Heavy
Load
8 2.4 29 32 32 4, 5 12, 13
12 3.7 42 32 32
12 3.7 43 32 32 4 12, 13
25 7.6 86 32 32 4, 5 12, 13
29 8.8 100 32 32
49 14.9 173 32 32 4, 5 12, 13
99 30.2 345 32 32 4, 5 12, 13
Gearmotor RPM at 50 Hz
7 2.1 23 32 32 6
10 3.0 35 32 32 6
12 .3.7 41 32 32
20 6.1 70 32 32 6
40 12.2 140 32 32 6
41 12.5 144 32 32
80 24.4 280 32 32 6
Gang Drive Mount Packages - Variable Speed
Belt Speed RPM From
Gearmotor		 Pulley Kit Gearmotor Chart #
F/min M/min Drive
Pulley		 Driven
Pulley		 Standard
Load		 Heavy
Load
1.4 - 12 .4 - 3.6 42 32 32 7, 10 14
2.1 - 18 .7 - 5.4 63 32 32 7 14
4.3 - 36 1.3 - 11 125 32 32 7, 10 14
4.8 - 40 1.5 - 12 139 32 32
9 -71 2.6 - 22 250 32 32 7, 10 14
17 - 143 5.2 - 43 500 32 32 7, 10 14
Gearmotor RPM at 50 Hz
3.3 - 8 1.0 - 2.6 23 32 32 9
5.0 - 13 1.5 - 3.8 35 32 32 9
10 - 25 3.0 - 7.7 70 32 32 9
20 - 50 6.1 - 15 140 32 32 9
40 -100 12.2 - 30 280 32 32 9

 

Note: Nosebar transfers operate at maximum
77 Ft/min (23.5M/min) belt speed

Red = Parallel Shaft, Blue = 90˚


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